Manufacturers can maximise energy and operational efficiency by leveraging the Panoramic Power end-to-end energy intelligence platform. This platform combines wireless sensor technology with advanced analytics software to provide real-time energy insights, enabling optimisation of energy and operational performance across an entire site, down to the device and equipment level.
Real-time energy data at your fingertips
By simply clipping wireless IoT sensors to energy-intensive assets at a circuit level, the captured data is analysed and visualised using an advanced energy management platform. This provides a 360-degree view of site-wide power usage at the required level of detail. Additionally, it is possible to monitor gas, heat, air flow, and water consumption, as well as on-site generators like solar systems.
Six Ways Smart Sensors Can Drive Manufacturing Efficiency Savings
1. Detect Energy Waste to Drive Efficiency and Cost Savings
By understanding what’s happening beyond metered data at a device and process level, hidden energy waste can be identified, driving efficiency improvements that can reduce skyrocketing bills. For example, unnecessary out-of-hours consumption, idling equipment, incorrect operation timetables, or opportunities to improve compressor cycling or production/process line sequencing can be detected. Benchmarking against other comparable sites or areas can also help detect anomalies and drive best practices. IoT energy insights can further inform and influence employee behaviour change to improve energy performance.
2. Improve Operational Efficiency
With on-demand access to real-time equipment and process performance data, new insights into operational improvement opportunities can be gained. Often, the resulting operational cost savings are higher than the energy savings. For instance, energy insights can detect air leaks from compressors and diagnose performance issues with cooling equipment or production lines. The technology can support the verification of manufacturer default settings and equipment controls, while also tracking operational trends from adjusting equipment controls in real-time.
3. Predict Equipment Failure and Trigger Maintenance Protocols
Energy analytics software can detect anomalies and faulty equipment or process vulnerabilities that could affect output or product quality. Smart technology facilitates the transition from scheduled maintenance to predictive maintenance by providing 24/7 alerts about potential issues, preventing them before they become points of failure. This reduces downtime, increases productivity, and extends asset life.
4. Decarbonise Your Business
Improving energy and operational efficiency also delivers carbon savings, helping achieve net zero ambitions cost-effectively. This allows manufacturers to stay ahead of increasing environmental regulation and carbon taxation while meeting the sustainability expectations of customers, employees, investors, and other stakeholders.
5. Make Compliance & Reporting Easy
A data-driven energy monitoring strategy provides a clear view of energy and carbon performance. Accurate data is available at the required level of detail to support increasing regulatory and legislative oversight of Scope 1, 2, and 3 emissions. Device-level data also allows quantification of the energy or carbon intensity of production, such as how many kWh or t/CO2-e it takes to produce one widget. Similarly, if upgrading process heat requirements to heat pumps, device-level data can verify the carbon reduction impact of these upgrades.
6. Optimise and Monetise Energy Flexibility
Data gathered from wireless sensors can inform opportunities to use energy flexibly for cost reduction and revenue generation. By shifting loads to avoid peak time power costs, significant savings can be achieved by moving non-essential loads out of peak hours.
By implementing these strategies, manufacturers can significantly enhance their energy and operational efficiency, leading to substantial cost savings and improved sustainability.
How Total Utilities Can Help
Our expert team can help you unlock significant energy savings with a short-term return on investment (ROI). Typically, we can identify up to 25% savings with an ROI of less than 2 years.
We achieve this by conducting a comprehensive site-wide energy audit (Type 1), examining everything from lighting and HVAC systems to chillers, boilers, refrigeration and other energy-intensive systems. Additionally, we install Panoramic Power our non-intrusive energy intelligence system, providing real-time device-level energy data visibility. For more information check out a brief overview of our service here.
Ready to start saving? Contact us today to schedule your energy audit and begin your journey towards greater efficiency and cost savings!
In the past three to five years, legislative changes have prompted many New Zealand businesses to evaluate their contributions towards the country’s net carbon zero targets. Despite their commitment to sustainability and reducing CO2 emissions, many companies find themselves stuck at the implementation stage due to a lack of necessary data.
The Importance of Data in Sustainability
The journey towards sustainability is fundamentally dependent on data. Data is crucial, from setting decarbonisation goals to determining the actions needed to achieve those goals and monitoring progress. Most sustainability projects involve significant investments in onsite energy generation, transitioning to renewable energy sources, diversifying the energy mix, or investing in more efficient machinery.
Granular data collected at the machine, process, and facility levels empowers decision-makers to justify their investments and confidently implement sustainability initiatives.
Establishing Baselines and Monitoring Progress
Once an investment decision is made, organisations need to establish baselines and monitor progress. Highly accurate IoT devices can measure energy use and emissions across critical machinery, creating a baseline for tracking progress and identifying areas for improvement. Monitoring energy consumption, operational efficiency, and emission levels allows organisations to set realistic, data-backed sustainability targets, monitor initiatives over time, and collect the data needed to meet reporting obligations.
Case Study: The Power of Data in Action
A national retail chain, a client of Total Utilities, demonstrates the power of data in action. The Panoramic Power Energy Intelligence solution helped identify out-of-hours energy waste equivalent to 51,000kg of Scope 2 CO2 emissions. By using Panoramic Power sensors to measure the energy consumption of their HVAC system, they identified an opportunity to optimise these assets during non-operational hours, achieving $105,000 per year in total energy cost savings.
Criteria for Effective Data Utilisation
For data to successfully drive sustainability initiatives forward, it must meet the following criteria:
Generate Insights: Organisations striving for net zero need more than just raw data; they need actionable insights. A robust data tool is required to generate these insights, allowing key stakeholders to visualise the full energy picture, identify sources of waste, and determine where interventions will have the most significant economic and environmental impact.
Be Readily Shareable: Companies worldwide often suffer from data silos, where relevant data does not reach those who need it for daily operations. A data tool that facilitates easy sharing across departments and stakeholders empowers both site and management levels to carry out their tasks efficiently and accurately.
Ease Reporting Obligations: Organisations face increasing pressure to collect and maintain accurate emissions and resource consumption data and report on decarbonisation efforts. A data-driven energy monitoring strategy provides a clear view of energy and carbon performance and generates detailed reports required for regulatory and legislative compliance with Scope 1, 2, and 3 emissions.
Harness Energy Intelligence and Boost Your Sustainability Initiatives
When organisations have confidence in their data, they can better manage their energy use. Data will be the cornerstone of successful sustainability journeys going forward. By collecting, analysing, and acting on data-driven insights, manufacturing organisations can bridge the gap between commitments and implementation, achieve net-zero goals, and build a more sustainable future.
How Total Utilities Can Help
Our expert team can help you unlock significant energy savings with a short-term return on investment (ROI). Typically, we can identify up to 25% savings with an ROI of less than 2 years.
We offer the easiest-to-install, and fastest for ROI energy management solution, that scales effortlessly from a few devices to full-site or multi-site operations. Experience actionable insights and real-time analytics that drive efficiency and sustainability. Our solutions work for everyone, helping your organisation kickstart cultural transformation towards a sustainable future.
We’re delighted to welcome Dave Booker to the Total Utilities team as our new Process Improvement Engineer. His expertise will undoubtedly enhance our commitment to delivering exceptional service.
Dave brings decades of experience from industries like pulp, paper and steel, where he’s known for his hands-on approach to solving complex technical problems.
His background in troubleshooting and strategic process improvements makes him the perfect fit for our goal of delivering smarter, more efficient energy solutions.
At Total Utilities, Dave will focus on optimising our Panoramic Power energy monitoring and intelligence platform, a key tool in tracking energy consumption for our clients.
His job? To make sure the data captured by these units doesn’t just sit in spreadsheets but becomes a powerful tool to cut costs and improve efficiency.
Turning Data into Action
“It’s not just about collecting data,” Dave says, “It’s about transforming that data into insights that show clients exactly where they can reduce energy and put their resources to best use.”
With rising power prices and operational costs becoming a major concern for businesses, Dave’s role is more crucial than ever. “What we’re aiming for is visibility,” he adds. “We want to give clients a clear understanding of how their systems are performing, where inefficiencies lie, and what can be done about them—before small issues turn into costly problems.”
By analysing mechanical performance and predicting failures before they happen, Dave is confident that his work with Panoramic Power will not only prevent breakdowns but also boost long-term sustainability and operational savings.
His practical, methodical approach to problem-solving has been honed through years of experience. His previous roles as a Process Engineer and Technical Superintendent have sharpened his ability to instinctively find solutions, often before the problem fully reveals itself.
Driving Efficiency, Cutting Costs
Whether it’s transforming raw energy data into useful information or strategically planning capital investments, Dave is always looking for ways to get more with less, ensuring that any investment in technology delivers real, tangible results.
When he’s not busy turning data into action, he’s a keen Harley Davidson enthusiast and also enjoys turning his hand to home improvements.
We welcome Dave to the team, and look forward to seeing the impact he will make as he applies his expertise to help our clients navigate the challenges of rising operational costs and energy consumption.
Ready to optimise your energy usage and cut operational costs? Connect with Dave and the team today to discover how our data-driven solutions can work for you.
New Zealand businesses are grappling with skyrocketing costs and energy inefficiencies in today’s turbulent market. But there’s good news on the horizon—hydro storage has surged significantly in the last week, offering a welcome shift.
At Total Utilities, we’ve teamed up with Panoramic Power to provide innovative solutions that help you take advantage of these changes and optimise your energy management.
Panoramic Power delivers a comprehensive, cloud-based energy management solution with mobile app access, offering the most cost-effective option on the market. With rapid ROI and customisable dashboards and reports, it’s tailored to meet your unique needs.
Let’s take a look at some of the key benefits of our powerful energy intelligence solution:
1. Illuminate and Eliminate Energy Waste
Many businesses are unaware of where they use energy within their plant or facility as utility bills don’t provide information relative to opening hours or production runs. Plus the data on the invoice is looking in the rear view mirror. Panoramic Power’s advanced monitoring technology provides real-time data relative to production schedules and operating hours to easily highlight the cost of energy waste.
2. Upgrade to Real-Time Energy Intelligence
Traditional energy monitoring often falls short as it cannot measure key devices and equipment. Our solution offers real-time insights into every piece of equipment, allowing you to monitor performance and prevent unnecessary downtime. You can track the hours your equipment runs, and immediately identify if it starts drawing more current than is expected. This allows for preventative maintenance and a proactive approach that ensures any issues are detected and resolved before they impact your operations.
3. Capitalise on Energy-Saving Opportunities
Missing out on energy-saving opportunities can be costly. Panoramic Power’s system sends timely alerts about potential savings and efficiency improvements, enabling you to act swiftly and reduce your energy costs. Stay ahead of the curve and maximise every opportunity to cut costs!
4. Implement Comprehensive Business Cases to Drive Change
One of the biggest stumbling blocks to implementing energy savings measures is inadequate data to build a comprehensive business case. Our continuous monitoring provides in-depth analysis of device level energy usage and cost, ensuring you have a complete understanding of your equipment’s running costs. This enables you to make informed decisions to enhance efficiency.
5. Address Minor Inefficiencies Before They Escalate
Small inefficiencies can accumulate and lead to significant costs. Panoramic Power helps you pinpoint and address these issues early, preventing them from becoming major problems and ensuring ongoing cost savings.
Why Total Utilities and Panoramic Power Are Your Partners in Innovation
At Total Utilities, we’re committed to finding innovative ways to help businesses like yours tackle rising energy costs. Our partnership with Panoramic Power offers you access to state-of-the-art energy intelligence technology that provides actionable insights and drives energy cost savings.
Ready to bring Energy Savings to light?
Take control of your energy costs with Total Utilities and Panoramic Power. Reach out to us today to discover how our advanced solutions can transform your energy management strategy and deliver substantial savings.
📩 Contact us now to explore how we can help you navigate the challenges of rising energy costs and implement effective, innovative solutions.
Ever had sky high utility bills at your investment or commercial property that you can’t explain? Or are you looking for an energy solution that provides an accurate breakdown of tenant consumption so that you can bill by usage rather than square metre?
Meet Panoramic Power!
It’s predictable, reliable, never sweeps costs under the carpet and hates waste. It’s always fair, makes everyone pay their way and works on facts rather than assumptions.
Total Utilities has been leveraging its power as part of its Total Tenant Metering Solution – to break down utility billing for clients to a granular level. It enables us to pinpoint any potential cost savings and sustainability gains through efficient power use, as well as detect any power faults or maintenance issues that could be costing you dearly in your common areas.
Panoramic Power, combined with our knowledge and expertise in analysing data, gives you the ability to manage your energy consumption right down to device level across your entire property.
It also enables you to avoid the inconvenience of regular visits from the meter reader! Whether you’re a landlord, property manager or tenant, this could be the perfect billing solution! Read on to get to know Panoramic Power better…
Panoramic Power
Occupation:Energy Insights tool – working as part of Total Utilities’ Tenant Metering Solution.
Relationships: In an exclusive relationship with Total Utilities as part of Centrica’s ‘Energy Insights’ package.
About Panoramic Power:A wireless sensor technology that transmits data from all your energy-using equipment and devices in real-time to a cloud-based analytics platform called PowerRadar. It can be used as part of Total Utilities’ tenant metering solution to give full visibility into your energy usage.
Designed for simple, quick, non-intrusive installation with minimal business disruption. Requires no maintenance and is a revolution in energy management.
Can provide detailed insights into how, why and where energy is being used within your property or common areas and where it’s being wasted.
Collects detailed utility usage information, enabling Total Utilities to analyse its data and help landlords bill tenants fairly based on individual consumption.
Not only enables property owners to charge residents fairly and accurately for the amount of energy consumed during a billing period, but also provides important feedback on energy consumption to encourage behavioural change.
Promotes energy conservation and savings.
Best qualities:
Gifted in accurately measuring and collecting data.
Great with numbers.
Passion for measuring and conserving energy for a cleaner, greener planet.
Extremely low maintenance.
Always provides useful insights in real time.
Hates inefficiencies and energy wastage.
Enables landlords, property managers and tenants to save energy and money.
Bad habits: None. Excellent credit history. Likes to keep things clean and green.
Ready to meet?:If Panoramic Power sounds like your type of Energy Insights tool, contact Total Utilities and we can hook you up with our Total Tenant Metering Solution.
Keen to find out more before committing?: Panoramic Power and Centrica Energy Insights come with their own Total Utilities Centre of Energy Excellence Brochure.(Click here)
Total Utilities helped Forest Lodge save money, gain real-time data visibility, and prove their 100% electric claims to grant providers. All to drive sustainable growth and set an example for food producers around the world.
Why they needed us
Forest Lodge Orchard, a high-density cherry orchard in Cromwell, New Zealand, has gone fully electric with a hybrid solar and battery system tied to the grid. Owner-operator Mike Casey supports the national grid by exporting power at peak times. He also aims to provide an example of how an agricultural site can electrify everything.
Forest Lodge Orchard received a government grant to purchase 2 x 30kW electric frost fighting fans. A condition of the grant was to provide supporting data and reporting to show the source of the electricity powering the fans.
The site’s industrial electrician, Jase Lee, recommended Total Utilities and Centrica’s energy insights for the job. It’s been a great success – PowerRadar now provides new levels of visibility of the solar gains, loads, and the charging and discharging profiles onsite.
Dashboard example of solar curve and battery charging / discharging traces with Centrica Business Solution Pan-10 Wireless Sensor
NZ cherry orchard ripe for clean, optimised energy usage.
“I like to see the solar graph and then overlay the charging loads, and I can make sure that they sit within that solar curve. Sometimes we need to tap the grid for something, but we are just trying to optimise that energy usage as much as possible.”
Real-time energy intelligence delivers savings, shapes decisions, and provides new opportunities for sustainable growth.
Real-time data used to support claims for government grant
The electric frost fighting fans save Forest lodge up to $1,000 per evening compared to diesel-run fans. PowerRadar provides the usage data to substantiate these claims.
Complete oversight over battery charging and discharging
PowerRadar calculates and provides a real-time view of the battery charge and discharge traces. Effectively this was the missing piece for Mike Casey, who now has full visibility of the electrical flow on his site. He can also track how the operation affects the health and longevity of his batteries.
Solar insights inform operational and strategic decisions
By monitoring the real-time solar gain onsite, Forest Lodge can decide when they will perform operations such as irrigation, vehicle work and charging, therefore optimising their energy usage.
Calculating the running costs of their new electric tractor
Forest Lodge received another grant for a state-of-the art fully electric tractor. Energy insights will be used to determine the amount of kW drawn from solar and how much comes from the grid (and when), so the tractor’s operational running costs can be calculated.
Contributing to energy education and climate change advocacy.
Forest Lodge were invited to join EECA’s Gen Less campaign and become part of the climate change solution. The data collected by the energy insights system will play a significant part in the next chapter of their zero emission story.
